{"id":987498171,"date":"2024-01-11T12:49:38","date_gmt":"2024-01-11T12:49:38","guid":{"rendered":"https:\/\/www.zikooint.com\/?page_id=987498171"},"modified":"2024-07-03T03:04:52","modified_gmt":"2024-07-03T03:04:52","slug":"intelligent-warehousing-for-injection-molding-manufacturers","status":"publish","type":"page","link":"https:\/\/www.zikoo-int.com\/intelligent-warehousing-for-injection-molding-manufacturers","title":{"rendered":"\u5efa\u6750\u5236\u9020\u884c\u4e1a\u5bc6\u96c6\u5e93\u65b0\u6807\u6746"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Hero section&#8221; _builder_version=&#8221;4.23.1&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_stops=&#8221;rgba(51,51,51,0.55) 1%|#333333 90%&#8221; background_color_gradient_overlays_image=&#8221;on&#8221; background_color_gradient_start=&#8221;rgba(150,105,97,0.67)&#8221; background_color_gradient_end=&#8221;rgba(2,0,76,0.84)&#8221; background_image=&#8221;https:\/\/www.zikoo-int.com\/wp-content\/uploads\/2023\/12\/High-Speed-Elevator-ZIKOO-SMART-TECHNOLOGY-CO.LTD_.jpg&#8221; 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global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;|700|||||||&#8221; header_2_font=&#8221;|800|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#00204a&#8221; header_2_font_size=&#8221;46px&#8221; header_2_line_height=&#8221;1.3em&#8221; custom_margin=&#8221;0px||11px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;28px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1 style=\"text-align: left;\">Achievements<\/h1>\n<p>[\/et_pb_text][dsm_image_carousel gallery_ids=&#8221;987498515,987498516&#8243; slide_to_show=&#8221;1&#8243; _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/dsm_image_carousel][et_pb_text _builder_version=&#8221;4.23.4&#8243; 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On the other hand, the old warehouse had complex ground conditions, with underground channels affecting the layout of intelligent storage equipment.<\/p>\n<p><span><\/span><b><span class=\"Apple-tab-span\"> <\/span>High Error Rate in Manual Warehouse In-and-Out Operations<\/b><\/p>\n<p><span><\/span><span class=\"Apple-tab-span\"> <\/span>During routine product receiving, storage, and dispatch, issues like miscalculation, inspection negligence, poor management, natural wastage, and accounting errors led to surplus, shortage, and damage of goods, resulting in discrepancies between inventory records and actual stock.<\/p>\n<p><span><\/span><b><span class=\"Apple-tab-span\"> <\/span>Excessive and Insufficient Inventory Leading to Low Storage Efficiency and Management Challenges<\/b><\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.zikoo-int.com\/wp-content\/uploads\/2024\/01\/IMG_7536-scaled.jpg&#8221; title_text=&#8221;zhusu&#8221; show_bottom_space=&#8221;off&#8221; _builder_version=&#8221;4.23.4&#8243; width=&#8221;100%&#8221; custom_margin=&#8221;|-5vw|||false|false&#8221; custom_margin_tablet=&#8221;|0vw|||false|false&#8221; custom_margin_phone=&#8221;&#8221; custom_margin_last_edited=&#8221;on|tablet&#8221; custom_padding=&#8221;1px|||||&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;on|on|on&#8221; admin_label=&#8221;Post Body&#8221; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;33px||||false|false&#8221; da_disable_devices=&#8221;off|off|off&#8221; disabled=&#8221;on&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; da_is_popup=&#8221;off&#8221; da_exit_intent=&#8221;off&#8221; da_has_close=&#8221;on&#8221; da_alt_close=&#8221;off&#8221; da_dark_close=&#8221;off&#8221; da_not_modal=&#8221;on&#8221; da_is_singular=&#8221;off&#8221; da_with_loader=&#8221;off&#8221; da_has_shadow=&#8221;on&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.23.4&#8243; z_index=&#8221;11&#8243; custom_padding=&#8221;0px||33px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.zikoo-int.com\/wp-content\/uploads\/2024\/01\/IMG_7471-scaled.jpg&#8221; title_text=&#8221;zhusu&#8221; _builder_version=&#8221;4.23.4&#8243; width=&#8221;72%&#8221; max_width=&#8221;86%&#8221; custom_margin=&#8221;|-120px|||false|false&#8221; custom_margin_tablet=&#8221;0px|0px|||false|false&#8221; custom_margin_phone=&#8221;&#8221; custom_margin_last_edited=&#8221;on|tablet&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;|700|||||||&#8221; header_font_size=&#8221;47px&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b>Solution Highlights<\/b><\/p>\n<p>In response to these pain points, Zikoo Robotics designed a five-level pallet shuttle car high-density storage solution for the enterprise. The warehouse, covering 1750 square meters with a height of 15 meters, includes 3360 storage positions. The system comprises multi-directional shuttle cars, stacking AGVs, high-speed elevators, flexible conveyance lines, and an intelligent storage software system (including WMS and WCS), and accompanying information systems, achieving fully automated storage management. Pallets carrying products are automated for both storage and retrieval, seamlessly integrating with external forklift AGVs and various production lines for a fully automated and unmanned operation, effectively addressing the enterprise&#8217;s multiple pain points. The system also allows for future expansion of racks and conveyance equipment to further enhance retrieval efficiency and production capacity.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.23.4&#8243; z_index=&#8221;11&#8243; custom_padding=&#8221;0px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b>Pallet Shuttle Car High-Density Storage Solution Integration with Production Lines<\/b><\/p>\n<p>The multi-directional shuttle cars can move freely in all directions within the high-density racks, achieving storage and retrieval in any position within the three-dimensional space. Meanwhile, the warehouse&#8217;s in-and-out points correspond to the multi-level production lines of the injection molding factory, shortening the distance between the production line and the warehouse, saving storage space, and increasing the overall space utilization of the warehouse. This results in increased production capacity, with storage capacity enhanced to 5-6 times that of the original warehouse. The adaptability of the shuttle cars to irregular spaces was a significant advantage during the old warehouse renovation, improving operational efficiency by 20% and reducing energy consumption by 30%.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.zikoo-int.com\/wp-content\/uploads\/2024\/01\/IMG_7467-scaled.jpg&#8221; title_text=&#8221;zhusu&#8221; _builder_version=&#8221;4.23.4&#8243; width=&#8221;79%&#8221; custom_margin=&#8221;|-120px|||false|false&#8221; custom_margin_tablet=&#8221;0px|0px|||false|false&#8221; custom_margin_phone=&#8221;&#8221; custom_margin_last_edited=&#8221;on|tablet&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;on|on|on&#8221; admin_label=&#8221;Post Body&#8221; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;33px||||false|false&#8221; da_disable_devices=&#8221;off|off|off&#8221; disabled=&#8221;on&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; da_is_popup=&#8221;off&#8221; da_exit_intent=&#8221;off&#8221; da_has_close=&#8221;on&#8221; da_alt_close=&#8221;off&#8221; da_dark_close=&#8221;off&#8221; da_not_modal=&#8221;on&#8221; da_is_singular=&#8221;off&#8221; da_with_loader=&#8221;off&#8221; da_has_shadow=&#8221;on&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.23.4&#8243; z_index=&#8221;11&#8243; custom_padding=&#8221;0px||33px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.zikoo-int.com\/wp-content\/uploads\/2024\/01\/IMG_7464-scaled.jpg&#8221; title_text=&#8221;zhusu&#8221; _builder_version=&#8221;4.23.4&#8243; width=&#8221;73%&#8221; max_width=&#8221;86%&#8221; custom_margin=&#8221;|-120px|||false|false&#8221; custom_margin_tablet=&#8221;0px|0px|||false|false&#8221; custom_margin_phone=&#8221;&#8221; custom_margin_last_edited=&#8221;on|tablet&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;|700|||||||&#8221; header_font_size=&#8221;47px&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b>Customized Storage Strategies with Seamless Integration of Intelligent Storage Software Systems<\/b><\/p>\n<p>Zikoo Robotics&#8217; in-house intelligent storage software system was directly integrated with the client&#8217;s ERP system. Using PDAs to scan documents, it manages in-house tasks like storage, retrieval, and allocation. Additionally, the system was customized for the specific needs of the Cixi warehouse, addressing distinct storage area requirements for different materials and intelligently handling specific storage allocation strategies.<\/p>\n<p><b>Unmanned Operations for a &#8220;Goods-to-Person&#8221; Approach<\/b><\/p>\n<p>To address issues of excess and insufficient inventory in the old warehouse, the automated system includes order management for warehouse entries and exits, inventory management, stocktaking, warehouse space visualization, and charging strategies for carts. For instance, the inventory management&#8217;s alert feature accurately tracks product inventory, enabling real-time confirmation of minimum, maximum, and safety stock levels, thereby facilitating timely alerts for inventory adjustment, production capacity changes, and purchasing.<\/p>\n<p>The unloading of materials from the high-density warehouse doesn&#8217;t require manual operation at the exit. The system automatically assigns transport tasks to AGVs, transporting pallets to designated locations, thereby realizing an automated &#8220;goods-to-person&#8221; process, reducing manual labor and associated risks.<\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.23.4&#8243; z_index=&#8221;11&#8243; custom_padding=&#8221;0px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b><\/b><\/p>\n<p><b>Conclusion<\/b><\/p>\n<p>Zikoo Robotics&#8217; solution for the injection molding manufacturing enterprise boasts high efficiency, density, flexibility, low cost, and increased intelligence. 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